Automated
Robot Loading
systron Automatische Roboterbeladung für systron Glasbearbeitungsanlagen

AUTOMATED ROBOT LOADING

Increase the degree of automation of your systron glass processing centre with automatic robot loading. The glass to be processed are loaded using L- or A-racks either on immovable stacking stations or on swiveling stations and placed on the machine by the robot.

With this solution, the machine operator can either manually remove the products after the visual inspection OR a robot can automatically unload the processed panes OR a rack unloading station can be installed to implement a fully automatic loading and unloading process. All systron machines can be supplied and retrofitted with the automatic L-rack solution.

The automatic robot loading is sized according to customer requirements. The maximum dimensions and the maximum glass weight depend on the selected systron processing centre as well as the robot size.

increased profit
through automation
with our systron robot loading solution

INCREASED EFFICIENCY BY AUTOMATION:

  • Optimal operating process without downtime due to handling, breaks or shift changes
  • Up to 3 hours of production without a machine operator
  • Capacity increase by ~ 20%
  • Increase in quality by minimizing handling

Success-Story

Automated Robot Loading
05.12.2022

Glaseksperten: 40% increase in output thanks to robot loading

Glaseksperten A/S is a Danish manufacturer of glass for residential, commercial, and public buildings with headquarters and 20,000...

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21.09.2022

Vertical glass processing and robot automation from a single source

The necessary reduction in cycle times, minimization of handling and the clearly noticeable shortage of skilled workers are...

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Options

Plausibility Check

In the continuous process, the dimensions of panes are checked for validity at certain points with a linear measurement axis.

The pane dimensions are determined selectively and compared with a stored DXF file – for rectangles as well as for special shapes.

If there is a discrepancy, the further transport of the pane is stopped and a message is displayed.

Automatic Removal of the Cutouts

Cutouts with snap tabs are removed with the help of vacuum suction cups on a Kuka robot and stored in a definable position.

  • Minimum size of cutouts: 100mm x 150mm
  • Maximum size of cutouts: 1000mm x 1500mm
  • Maximum manipulation weight: 40 kg / cutout

Inspection Zone

Control section for optical inspection of the processed glass pane.

  • Variable conveyor speed up to 30m / min
  • Software implementation of the transport tables and the subsequent systems enables the panes to be transported automatically
  • Indirect LED lighting behind the glass pane enables work-friendly and fatigue-free visual quality control
  • Light intensity and color can be adjusted individually

Additional Operator Terminal

The additional operator terminal is placed at the inlet- or outlet-side. It is an exact mirroring of the respective main system operator terminal and increases the profitability of the machine, since working distances are shortened and operation is simplified.

Order management, tool parameters, system parameters, etc. can be viewed and adjusted if necessary. Safety-relevant functions such as acknowledging a safety area, manual mode and start of an automatic mode are only possible from the main terminal.

Any questions?

Please contact me now for further details!

Thomas Haan

Head of Sales

Inquiry

Please select the maximum dimensions of the panes to be processed: